Problems When i bought it.
-Occasional Overheating in hot weather.
-Low oil pressure when engine warmed up
-Nasty rear drivers side door and bent rear bumper
-Cruise control did not work
- Leaks power steering fluid
Rear Bumper
Just for kicks i wanted to build a solid rear bumper to replace the piece of tin that was bent. I also wanted a receiver hitch for towing a small trailer. My dad had some left over steel from a sign post so i used that as a base. After i ripped everything off to see how it was attached i came up with my plan. I used a section of 4 inch 1/4 thick angle for the top brackets that mount into the 4 holes on each side that hold the original bumper brackets. The original hitch was a bar bolted to the bumper and tied into the uni body by a long piece of 1/2 inch steel bolted in three places. I used this as another attachment point at the bottom of the bumper.

The next step was to trim the ends and add the reciever hitch. I was thinking about putting the reciever tube inside the bumper but for simplicity reasons i decided to just add it to the bottom. It is a 6 inch long 2 inch reciever tube. I got it at Tractor Supply Company and i think it was like $16 i used more 2 inch angle iron to add strength and safety chain holes.
Not a very good picture but ok for now. To trim the ends at an angle I used a 12 inch metal chop saw and rotated the bumper several times. I still need to tac weld the nuts on the inside of the bumper so I can cap the ends and then paint the whole works but for now this will do.
Some Maintenance
Im planning to take the Jeep back to Duluth this semester and in order do do so i have to do some maintenance to get her in better shape. To temporarily solve the overheating this summer i threw in a 165 degree thermostat. I do not recomend doing this and only did it because i did not have time money or another vehicle to drive while working on the jeep. Anyways now that it is winter the 165 stat does not allow very much heat output especially on nights like tonight (-20 degrees) and is also hard on the engine. I got some parts from napa and took her to koreys to dig in. First I pulled th upper radiator x member and aux fan. I also took off the primary fan shroud but just set it back on the fan out of the way. Next pull coolant and tranny lines and disconnect ac condensor. I pulled the radiator out and then pulled the fan clutch. I rented the puller tool from napa but didnt need it cause they came loose very easily. Next I put in a new 195 degree thermostat. We blew the crap out of my ac condensor with the air nossle. My radiator is in pretty tough shape but i dont have money to get a new one yet.
Im home from duluth on spring break and I need to do some maintenance on the jeep. Last night I put a reman starter in from napa. Korey had to work after school for a couple of hours because another driver was gone for the day. So he picked one up and brought it to his garage where me and dan were installing some headers on his 1997 chevy truck. I still gotta do some brake work and maybe fix my cruise control but im not sure if we will take the jeep back up to duluth.
8/25/2009
Updates: I got to do alot of work to the jeep this summer due to the lack of consistent work. However for the same reason I could not spend hardly any $$$ on my projects. So here is the low buck updates I have been working on.
It all started when I saw some early cherokee wheels on an online auction for cheap. I bid on them and got a set of 5 for $60 not too shabby! Well the real reason I wanted them is because I have a set of 31x10.5x15 tires that have been sitting around for over a year that I traded my friend Jake for. I was itching to get the stupid 215s off the cherokee and put some real rubber on! And this was the perfect excuse to do just that and possibly get a lift kit to help fit them.
Pretty Classy!
Even Better
Well I didnt have enough money for the lift I wanted so I decided to pull the fender flares off to see if I could trim my way to 31s little did I know the cancer that lied beneath :(

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